A global leader in specialty chemicals operates worldwide and supplies critical chemical products across a wide range of demanding industries. One such chemical in its portfolio is hydrogen peroxide H2O2 anoxidizing agent used in pulp & paper, chemical synthesis, water treatment, mining, and electronics. The company operates multiple hydrogen peroxide production facilities across the Americas and Europe, and filtration is critical to production reliability, safety, and operating efficiency across sites.
Challenge: Filtration Reliability in Hydrogen Peroxide Production
In hydrogen peroxide production, filtration performance directly impacts process stability and operational safety.
At one production site, the incumbent cartridge solution — widely used as an industry standard—was presenting ongoing challenges:
- Mechanical instability during operation
- Cartridge swelling and deformation under process conditions
- Concerns around long-term reliability and service life
- Potential impact on total cost of ownership
Given the critical nature of the process, the client required a proven filtration alternative that could deliver equal or better performance without introducing operational risk, and turned to Cleanova.
The Solution: Side-by-Side Cartridge Filtration Trial Under Real Conditions
Cleanova implemented a controlled, side-stream validation program to test an alternative cartridge design under actual operating conditions.
- Parallel trials were conducted using Cleanova cartridge designs alongside the incumbent solution
- Installation in a controlled sidestream allowed direct comparison without disrupting production
- Performance was monitored over a three-month continuous trial period
- Stress testing and post-run inspection provided both quantitative and visual validation
Our approach ensured a data-driven filtration upgrade with zero compromise to production continuity.
Results: Cleanova Delivers 40% Higher Filtration Performance Improvement
Over the trial period, the Cleanova solution demonstrated clear and measurable advantages:
- ~40% improved performance under stress conditions
- No signs of swelling or deformation
- Stable mechanical integrity throughout operation
By comparison, the incumbent cartridges showed visible expansion and structural instability during use.
These results were confirmed through both operational data and joint on-site inspection.
Business Impact: Reduced Risk and Lower Total Cost of Ownership
Following successful validation, the solution was approved for full-scale implementation.
Key benefits included:
- Improved filtration reliability in a critical chemical process
- Elimination of cartridge deformation failure modes
- Increased service life and reduced risk of unplanned downtime
- Lower total cost of ownership
The success of this deployment has supported expanded adoption across additional production capacity.
Why Cleanova?
Cleanova is committed to partnering with leading global chemical industry clients to develop customized solutions that precisely meet their quality and reliability needs. Cleanova combines application expertise with proven validation methods to deliver reliable filtration performance in demanding chemical environments.
Solutions Custom-Engineered for Chemical Processing
Filtration solutions designed specifically for aggressive and sensitive applications like hydrogen peroxide production.
Proven Performance Through Testing
Structured, side-by-side trials provide clear, risk-free validation before full implementation.
Mechanical Stability Where It Matters
Robust cartridge construction eliminates deformation risks that can compromise filtration systems.
Collaborative, Results-Driven Approach
Close partnership with operations and engineering teams ensures solutions are aligned with real process requirements.
Conclusion
This case study demonstrates how a validated filtration upgrade can replace legacy solutions in critical chemical applications, delivering improved reliability, reduced risk, and lower operating costs.
Improve Your Filtration Performance
If you’re experiencing reliability challenges in chemical processing, Cleanova can help:
- Evaluate your current filtration performance
- Identify risk and cost reduction opportunities
- Validate solutions with real-world testing